OK little confused about your message just so you know I only made the armor wasn't me in the suit but I revised the molds and updated the helmet after this version but I haven't made any in a few years he just has my first and only completed ironman mark 3 armor never made another full suit just a few raw kits to a couple of guys on the RPF board.
More like using cardboard and perhaps some light-up glasses (for underneath the visor). I was thinking of maybe Mark 6 (that's the one with the triagle chest peice right?). I hear Irom Man three is going to have the Iron Patriot suit, and the Extremis armor (I saw the trailer, and these rumors seem to be true).
Yeah the Mark 6 has the triangle unibeam that's my favorite suit design.. I'm in the middle of making that suit... shhhh you didn't hear that from me only a silly rumor.
Yeah the iron patriot in IM3 its just war machines suit repainted and missing the guns god that new mark 8 suit is god awful looks like a power ranger costume after IM2 the suit designs have been getting worse IMO.
You could make it like a jump suit that could fold up into a suitcase but the automatic micro technology just isn't affordable or strong enough to allow the suit to work like in the movie plus it would be a 300 pound suitcase so having Happy walking around with it handcuffed to his arm was far fetched it would need to be on a hand truck in reality.